OEM Titanium CNC Machining Made in China.
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1.Titanium CNC Machining Capabilities
We employ different CNC machining techniques for titanium at our facility: We have a well-equipped facility with the most advanced machinery to carry out precision Youlin® Titanium CNC Machining. Vertical and horizontal mills, tool grinders, turning centers with live tools, cold saws, CNC lathes, CNC mills, and tool setters are some advanced tools that we use. These equipment and tools help us provide high-quality precision Titanium CNC Machining, which includes pocketing, broaching, profiling, drilling, turning, thread milling, reaming, and much more. Different secondary services, such as heat treating, centerless grinding, plating, and anodizing are also provided.
2.Benefits of Titanium CNC Machining
Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.
Titanium has desirable material properties, and it is also relatively easy to work with. It is weldable (in an inert atmosphere) and it can be CNC machined like stainless steel. It is also conducive to virtually all surface finishing processes: bead blasting, powder coating, and electrophoresis all produce good results when applied on titanium. Of course, there are metals with a higher degree of machinability than titanium, but titanium offers a good combination of formability and mechanical performance.
The only one disadvantage of Youlin® Titanium CNC Machining is high cost, since titanium blanks cost around 10 times as much as Aluminum 6061, you’ll want to make sure you get your parts done right the first time around.
3.Attentions for Titanium CNC Machining
Titanium is an excellent material for many applications, but it has its own unique characteristics that must be respected during the CNC machining process. Things to consider when Titanium CNC Machining include:
◆Buildup of heat
Titanium alloys can be harder than common machining materials like aluminum alloys. This can result in increased tool wear and, simultaneously, an increased heat buildup at the point of contact. For these harder titanium alloys, it may be necessary to reduce the CNC machine RPM while using a larger chip load. A high-pressure coolant can also ease the strain on your cutting tools and help produce higher-quality titanium parts. Some commercially pure titanium (Grades 1–2) may be less liable to generate excess heat but precautions should still be taken.
◆Galling
An issue more prominent with commercially pure titanium than titanium alloys is galling and built-up edge. Titanium grades 1–2 can become gummy during machining and can end up sticking to the cutting tool. However, this can be mitigated by using high-pressure coolant and ensuring swift chip removal. Failure to address this problem can also compound the issue of heat buildup, accelerating the dulling of cutting tools.
◆Workholding
Titanium and its machinable alloys are less rigid than other common metals, and they therefore require a tight grip during CNC machining. In addition to a rigid machine setup, it can be beneficial to maintain constant tool motion without interrupting the cut.
4.Aluminum CNC Machining Applications
Aluminum CNC parts can be applied to automotive, electrics, military, medical, aerospace, power generation, architecture and industrial engineering
Aerospace: Titanium allows aircraft to withstand incredibly high speeds — and incredibly high friction — that other metals like aluminum and steel would melt from.
Military: In addition to the military aerospace applications, titanium is common in missiles and artillery. It can also provide coverage to submarines and ground vehicles with its excellent ballistic resistance.
Ships: Titanium also performs well in the ocean. Its corrosion resistance makes it perfect for combating the forces of seawater. Various shipbuilding components, such as propellers, ballast and piping systems are some of the uses for titanium. Along with the corrosion resistance, it also reduces weight and allows for a lighter ship.
Medical: Titanium even has a place inside the human body. It is used commonly in implant devices, such as hip joints, knee jones, bone plates and pacemakers, among others. Most implants use vanadium- and aluminum-free alloys based on Ti-6Al-4V. Physical properties of biocompatible materials include low electronic conductivity, high corrosion resistance and a thermodynamic state at physiological pH values, all of which are present in titanium. It also promotes osseointegration, or the connection between bone and another object, like an implant.
Dental: For similar reasons as medical applications, titanium is also frequently used in dentistry. Dental implants, along with bridges and crowns, are some of the common uses.
Sports: Some consumer goods making use of titanium include sporting equipment. Most get their benefit from the lightweight nature of the metal. Golf clubs, bike frames, baseball bats, tennis rackets and camping gear are just a few instances of titanium in sporting goods.
Jewelry: Even jewelry is using titanium — again, mostly for its weight, but also its attractive color. Watches, eyeglasses frames and wedding bands are popular accessories to use it, along with necklaces, bracelets and earrings.
5. FAQ
Q: Why machining of titanium is difficult?
A: Titanium sets complex machining demands. It has metallurgical characteristics and material properties that affect the cutting action more severely than other metals - such as cast iron and stainless steel - and make it difficult to machine.
Q: Why is titanium increasingly popular with engineers?
A: Titanium is highly valued in the metals industry for its high tensile strength, as well as its light weight, corrosion resistance, and ability to withstand extreme temperatures. It's as strong as steel but 45% lighter, and twice as strong as aluminum but only 60% heavier.
Q: Is titanium hard to drill?
A: Titanium is an extremely strong and low-density metal. Drilling titanium requires a great deal of planning and access to the proper equipment as the very attributes that make titanium desirable make drilling through it difficult.
